Hipertec® Wall is a sandwich panel with a non-combustible insulation core of mineral wool and is suited best to meet today’s high requirements for fire protection and sound insulation.
Depending on the core thickness, the fire resistance may reach up to 120 minutes.
High support widths and an easy installation - both vertical and horizontal - make this product very cost-effective and perfectly apt for the application as a separation wall or external wall.
Due to the large number of combinations with other panels from our portfolio (with polyurethane or glass wool insulation core), it is possible to reach fire-safety, acoustic and thermal requirements at once without any visual impact.
Please have a look at our detailed technical manual for further information.
weiterlesen >>| Element name | Element thickness | Outer shell | Inner cover shell | weight | Thermal resistance | Heat transfer coefficient (Ψ - Joint factor) |
|
|---|---|---|---|---|---|---|---|
| s | tN | tN | kg / m² | R | U without Ψ | U with Ψ | |
| mm | mm | mm | kg / m² | m² K / W | W / m² K | W / m² K | |
| HIPERTEC WALL | 60 | 0,60 | 0,60 | 17,0 | 1,34 | 0,711 | 0,731 |
| 80 | 0,60 | 0,60 | 19,2 | 1,79 | 0,537 | 0,548 | |
| 100 | 0,60 | 0,60 | 21,4 | 2,25 | 0,432 | 0,438 | |
| 120 | 0,60 | 0,60 | 23,6 | 2,70 | 0,361 | 0,365 | |
| 150 | 0,60 | 0,60 | 26,9 | 3,38 | 0,290 | 0,292 | |
| 200 | 0,60 | 0,60 | 32,4 | 4,52 | 0,218 | 0,219 | |
| 240 | 0,60 | 0,60 | 36,8 | 5,42 | 0,182 | 0,183 | |
Reaction to Fire
Building material classified as A2-s1, d0 non-combustible according DIN EN 13501-1; mineral wool core A1, non-combustible, melting point > 1000°C
Fire Resistance
German building compliance certificate Z-19.52-2096
| Vertical | ||||
Panel thickness s |
Fire retardant EI30 |
Highly fire retardant EI60 |
Fire resistant EI90 |
Highly fire resistant EI120 |
| mm | mm | mm | mm | mm |
| 60 | 4000 | - |
- |
- |
| 80 | 5000 | 3000 * |
- |
- |
| 100 | 5000 | 5000 |
4000 |
3000 * |
| 120 | 5000 | 5000 |
5000 |
4000 |
| 150 | 5000 | 5000 |
5000 |
5000 |
| ≥ 200 | 5000 | 5000 |
5000 |
5000 |
| Horizontal | ||||
Panel thickness s |
Fire retardant EI30 |
Highly fire retardant EI60 |
Fire resistant EI90 |
Highly fire resistant EI120 |
| mm | mm | mm | mm | mm |
| 100 | 5000 | 5000 | 5000 | - |
| 120 | 6000 | 6000 | 5000 | 5000 * |
|
150 |
6000 | 6000 | 6000 | 5000 * |
|
≥ 200 |
6000 | 6000 | 6000 |
5000 * |
*not applicable in Germany.
Thermal Conductivity
λ=0,044 W/m.K under the terms of DIN 4108 and DIN EN 13165
The insulation values are regularly monitored by external bodies and may be applied without any further reduction.
Sound Insulation
Rw ≥ 30 dB
Corrosion protection
- Standard version with external steel sheet: 25 μm Polyester
- Tested according to DIN EN 10169: External sheet: Class RC3
External sheet: corrosive category C3 corresponding to medium protection durability for urban and industrial environments with moderate exposure to sulphur dioxide
(Conditions of surroundings and corrosivity categories under the terms of DIN EN ISO 12944-2)
Standard lengths
> 2,00 m up to 25,00 m, greater lengths on request.
Types of profiles
External/internal sheet
STANDARD COATING FOR EXTERNAL APPLICATION
25μm POLYESTER
Corrosivity category RC3 in accordance with DIN EN 10169:2010-2
UV resistance category RUV2 in accordance with DIN EN 10169:2010-2
Temperature exposure -20° to 80°C
The well-proven polyester-coating is a modern and costeffective coating system, adapting well to different colour finishes. Polyester-coatings show good corrosion- and weather resistance under normal conditions for industrial application within the Central European region, which makes it the most frequently used coating system.
STANDARD COATING FOR INTERNAL APPLICATION
15 μm DU-POLYESTER
Temperature exposure -20° to 80°C
The polyester-thin-coating (standard colour shade similar to MC 9002) is suitable for conventional industrial buildings for indoor application in rooms with normal room climate and normal relative humidity. The colour shade may not be uniform due to the coating thickness.
25 μm OR 35 μm PVDF (POLYVINYLIDENFLUORIDE) - On request
Corrosivity category RC3 (25 μm) or RC4 (35 μm) in accordance with DIN EN 10169:2010-2
UV resistance category RUV4 in accordance with DIN EN 10169:2010-2
Temperature exposure -20° to 110°C
This coating shows optimal resistance against UV-radiation and weather and has good ductility. lt is suited particularly well for high requirements on the colour finish and has been found to be excellent in regions with difficult climatic conditions (e.g., 5-15 km from the sea).
Our recommendation for outdoors (indoors)
50 μm POLYAMIDE MODIFIED POLYURETHANE (PUR-PA) - On request
Corrosivity category RC5 in accordance with DIN EN
10169:2010-2
UV resistance category RUV4 in accordance with DIN EN
10169:2010-2
Temperature exposure -20° to 80°C
By using polyamide this coating system reaches a high surface hardness. lts visibly grained structure is particularly resistant to abrasion and ensures efficient protection against mechanical damage. lt is also widely resistant to strain by animals such as poultry, making it ideally apt for agricultural application. The flexibility and excellent resistance to UV radiation make this coating also suitable for outdoor installation.
Please also have a look at our Guideline for the Selection of Coating Systems.
Thickness of steel sheets
External steel sheet 0,60 mm (optional: 0,50 mm / 0,75 mm)
Internal steel sheet 0,60 mm (optional: 0,40 mm / 0,45 mm / 0,50 mm / 0,75 mm)
Materials
Standard version
- galvanised steel, quality S320 GD + Z275
Optional version
- galvanised steel, quality S350 GD + Z275
- Al Zn 180
- stainless steel VA 1.4301 (internal sheet)
- According applicable EU Construction Products Regulation, production according to DIN EN 14509, CE label under the terms of the EG conformity certificate 0769-CPR-VAS-00420-1
- DIBt Approval of use Z-10.49-517 as self-supporting sandwich panel under the terms of DIN EN14509
- DIBt Approval for use Z-19.52-2096 as sandwich panel for the construction of fire resistant components
External sheets provided with removable protective foil, panel-packages wrapped with banded plastic foil to protect from soiling. Also, package weights of max. 2,5 t or 1,5 t are available on request.
Container shipment
On request, we provide container packaging apt for oversea shipping. The panels will be stored in containers of 20 feet (6,096 m) or 40 feet (12,192 m), including an unloading system for easy unloading of the packages at their destination.
Way of Packaging
A-sided
Number of panels per packaging
Core thickness Number *
- Product catalog hipertec wall
- Guideline for selecting the proper coating system
- Metcolor coating systems
- Accessories service
- Pilaster strips 110 and 160
- Check list for a structural analysis of WALL PANELS
- General installation instructions
- Application Approval z-10.49-517
- Brandschutzzulassung Z-19.52-2096
- assembly instructions Hipertec wall
- General notes on span tables for wall panels hipertec wall
- Hipertec Wall Sample tender text
- Pilaster strips 110 and 160 technical drawing
- detail Hipertec Wall
- technical drawing hipertec wall
- technical drawing hipertec wall (dwg)